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By John Thibeault 21 Nov, 2023
Gembra Health is now partnering with fresh food and nutraceutical producers looking to expand into the trending freeze-dried food marketplace. Using freeze-drying (lyophilization) food producers can achieve exceptional nutrient preservation, economical, lightweight packaging suitable for long-term storage. Freeze-Drying (lyophilization) for Exceptional Nutrient Preservation, Smart Packaging and Long-Term Storage Preserve Nutrients In the world of food preservation, freeze-drying (lyophilization) is a remarkable process for retaining the nutritional value and flavors of many types of food products. If you are a food producer who is looking for an effective way to package your product and ensure optimal nutrient preservation, you can now rely on Gembra Health to provide these benefits by using their freeze-drying process for your product. Retain Aesthetic Appeal Freeze-drying preserves much of the original colors and shapes of the raw material, resulting in aesthetically pleasing, aromatic, appetizing foods. The intense flavor and aroma of freeze-dried ingredients also closely resembles the profile of the raw material, which reassures your consumers they are actually getting real fruits and vegetables in their diets. Smart Packaging and Storage The freeze-drying process results in space-saving lightweight packaging which saves on storage space and shipping costs. For the end-consumer, freeze-dried foods are highly desirable as they only need to rehydrate desired serving portions, thereby reducing waste. Understanding Freeze Drying (Lyophilization) Freeze drying, also known as lyophilization, is a specialized preservation method that removes moisture from food products while maintaining their original structure and nutritional content. This process is composed of three primary phases: freezing, primary drying, and secondary drying. Let us explore the freeze-drying (lyophilization) process and how Gembra excels in helping you achieve exceptional nutrient preservation. Freezing: This first step subjects the food product to extremely low temperatures, typically around -40°C to -50°C. This freezing phase solidifies the water content within the food, converting it into ice. Primary Drying: Next, the frozen food is placed in a vacuum chamber. In this controlled environment, the pressure is lowered while slightly increasing the temperature. This change in pressure and temperature induces a process known as sublimation, where the ice transitions directly from a solid to a gas without passing through the liquid phase. As a result, the water content is removed from the food, leaving behind a porous structure. Secondary Drying: During this final stage, any remaining moisture is removed from the food, ensuring that it reaches a moisture level that is safe for long-term storage. Why Choose Gembra Health as a Freeze-Drying Partner: Cutting-Edge Technology: We have invested in state-of-the-art freeze-drying equipment that allows for precise control over temperature and pressure conditions. This ensures that the food products are processed optimally, preserving their nutritional integrity. Customized Solutions: Gembra Health understands that every food product is unique, and the freeze-drying process must be tailored accordingly. Our experts will work closely with you to meet your specific needs, production schedules and ultimately achieve the highest quality finished product. Stringent Quality Control: Nutrient preservation is our top priority. We maintain rigorous quality control measures throughout the freeze-drying process to ensure that the final product retains the highest nutritional value and freshest taste. Competitively Priced Services: We strive to provide excellent value for our freeze-drying services without compromising on quality. Gembra Health will help you deliver food products with exceptional nutrient preservation, smart, space-saving packaging and premium presentation. Make the smart choice and partner with us to elevate the quality and longevity of your food products in the market.
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